Mestek Tubular 30 Dokumentacja

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GG-IOM-10
J30-08511
INSTALLER’S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer’s
responsibility to inspect and correct any problem that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage has
occurred to the unit during shipment. After
the unit has been uncrated, check for any
visible damage to the unit. If any damage
is found, the consignee should sign the
bill of lading indicating such damage and
immediately fi le claim for damage with the
transportation company.
Unit No.
Serial No.
ATTENTION:
READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING
TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL
SPECIFICATIONS AND MAKE CERTAIN THAT THESEAGREE WITH THOSE AT THE POINT OF INSTALLATION. RECORD THE
UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.
INSTALLATION INSTRUCTIONS AND PARTS IDENTIFICATION
TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS
– FOR COMMERCIAL, INDUSTRIAL AND RESIDENTIAL INSTALLATIONS –
01/14
APPROVED FOR USE IN CALIFORNIA
Install, operate, and maintain unit in accordance with the manufacturer’s
instructions to avoid exposure to fuel substances, or substances from incomplete combustion,
which can cause death or serious illness. The state of California has determined that these
substances may cause cancer, birth defects, or other reproductive harm.
Improper installation, adjustment, alteration, service, or maintenance
can cause property damage, injury, or death. Read the installation, operating, and
maintenance instruction thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or
any other appliance.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier,
call your fi re department.
ENERGY
PERFORMANCE
VERIFIED
RENDEMENT
ENERGETIQUE
VERIFIE
CM
V
E
R
I
F
I
E
D
I
N
T
E
R
T
E
K
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 568-9571 FAX: (413) 562-8437
www.mestek.com
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Podsumowanie treści

Strona 1

GG-IOM-10J30-08511INSTALLER’S RESPONSIBILITYInstaller Please Note: This equipment has been test fired and inspected. It has been shipped free from def

Strona 2 - DESCRIPTION

10HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cau

Strona 3 - GENERAL SAFETY INFORMATION

11ELECTRICAL CONNECTIONS (continued)Figure 11A - Honeywell Control BoardFigure 10A - UT Control BoardD8604D8605

Strona 4

12ELECTRICAL CONNECTIONS (continued)Figure 10B - Tubular Propeller Units 30-120 with Natural and Propane (LP) Gas with Single Stage Gas Control

Strona 5

13Figure 10C - Tubular Propeller Units 60-120 with Natural and Propane (LP) Gas with Optional Two Stage Gas Control and UT Control BoardELECTRIC

Strona 6 - INSTALLATION

14ELECTRICAL CONNECTIONS (continued)Figure 11B - Tubular Propeller Units 30-120 with Natural and Propane (LP) Gas with Single Stage Gas Control

Strona 7 - INSTALLATION (continued)

15Figure 11C - Tubular Propeller Units 60-120 with Natural and Propane (LP) Gas with Optional Two Stage Gas Control and Honeywell Control BoardE

Strona 8 - GAS PIPING

16VENTING*All unit heaters must be vented! All Venting installations shall be in accordance with the latest edition of Part 7, Venting of Equipment of

Strona 9 - PIPE INSTALLATION

17VENTING - GENERAL GUIDELINESVenting Categories Non Condensing Condensing Negative Vent I II Pressure Positive Vent III IV P

Strona 10 - R G W1 W2

18STANDARD COMBUSTIONVERTICALLY VENTED, CATEGORY I - Figure 12 Observe the following precautions when venting the unit:1. Use fl ue pipe of the same s

Strona 11 - Figure 10A - UT Control Board

19Figure 12 - Vertically Vented, Category IFigure 12A - Double Wall Draft Hood Connector D9257D06880

Strona 12

2TABLE OF CONTENTSThe following terms are used throughout this manual, in addition to the ETL requirements to bring attention to the presence of poten

Strona 13

20VERTICALLY VENTED, CATEGORY III – Figures 13B, 15 & 17Observe the following precautions when venting the unit:1. Use fl ue pipe of the same size

Strona 14

21Figure 13A - Category III Horizontal Venting Requirements Using Single Wall Vent PipeFigure 13B - Vertically Vented, Category IIID9259D9258

Strona 15

22Figure 14Figure 15VENTING (continued)D9260D9261

Strona 16 - VENTING*

23VENTING (continued)Figure 16Figure 17D9262D9263

Strona 17 - VENTING - GENERAL GUIDELINES

24INSTALLATION - VENTING – CATEGORY IIINOTICE: Every Separated Combustion unit to be installed MUST use the Factory available Combustion Air Inlet Kit

Strona 18 - STANDARD COMBUSTION

25VENTING (continued)Figure 18 - Combustion Air Inlet BoxSEPARATED COMBUSTION4. Use UL 1738 listed single wall pipe for the vent system. For install

Strona 19

26Figure 19 - Vertical Intake/Vent Installation Figure 20 - Horizontal Intake/Vent InstallationFigure 21 - Horizontal Intake/Vent InstallationD9266D92

Strona 20

27VENTING (continued)NOTICE: Every Separated Combustion unit to be installed MUST use the Factory available Combustion Air Inlet Kit. See installation

Strona 21

28OPERATIONPOWER VENTED PROPELLER UNITS DIRECT SPARK IGNITIONEXPLANATION OF CONTROLS:1. Each Unit Heater comes equipped with a power vent system that

Strona 22 - VENTING (continued)

29PRIMARY AIR ADJUSTMENTPrimary air adjustment is made at the factory. No fi eld adjustments are necessary.GAS INPUT RATECheck the gas input rate as f

Strona 23

3GENERAL SAFETY INFORMATION Failure to comply with the general safety information may result in extensive property damage, severe personal injury, or

Strona 24 - SEPARATED COMBUSTION

30MAINTENANCE3. Remove service access panel.4. To clean or replace the burner, remove retainer from around manifold orifi ce, disconnect fl ame sensor

Strona 25

31 1. Check for proper orifi ce size. Refer to “Operation”. 2. Test and reset manifold pressure. 1. Replace orifi ce. 2. Test and reset manifold pres

Strona 26

32 1. Relocate thermostat away from outside wall or drafts. 2. Check thermostat circuit for open and close on terminal strip on heater “R” and “W”.

Strona 27

33 1. Incorrect manifold pressure or input. 1. Unit is over fi red. 2. Air fl ow is low. 3. Defective switch. 4. Defective control board. 1. Loos

Strona 28 - OPERATION

34 Line voltage power can cause product damage, severe injury or death. Only a trained experienced service technician should perform this trouble-shoo

Strona 29

35Table 9B - Troubleshooting with LED Indicator Assistance for Honeywell Control Board Not Applicable Not Applicable 1. Check pressure switch to see

Strona 30 - MAINTENANCE

36IDENTIFICATION OF PARTS TUBULAR 30-120 MBH UNIT SIZES 1 Vestible Panel/Tube Assembly (Heat Exchanger) 2 Bracket/Gas Train 3 Manifold 4 Burner

Strona 31 - SYMPTOMS

37IDENTIFICATION OF PARTS TUBULAR 30-120 MBH UNIT SIZESFigure 27 - Internal Furnace ComponentsFigure 25 - Propeller Parts Figure 26 - Component PartsF

Strona 32

38HOW TO ORDER REPLACEMENT PARTSPlease send the following information to your local representative: if further assistance is needed, contact the manuf

Strona 33

39LOW PROFILE TUBULAR PROPELLERUNIT NUMBER DESCRIPTIONDigit G X X X — 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 +Item Prefi x UT CA FT FM GT AL GC SV

Strona 34

4Table 1 - Performance and Dimensional Data - Tubular 30 thru 120 Propeller Unit Heater Unit Size 30 45 60 75 90 105 120 PERFORMANCE DATA† Input - BT

Strona 35 - STATUS CHECK/REPAIR

Customer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFORMATIONWith power and gas off.Type

Strona 36 - TUBULAR 30-120 MBH UNIT SIZES

5Figure 2 - Dimensional Drawing – Tubular 30 thru 120 Propeller Unit HeaterDIMENSIONS .XXX STANDARD UNITSDIMENSIONS IN PARENTHESIS (XXX) MILLIMETERSD8

Strona 37

6INSTALLATION Do not install unit heaters in corrosive or fl ammable atmospheres! Premature failure of, or severe damage to the unit will result! Avoid

Strona 38 - LIMITED WARRANTY

7INSTALLATION (continued)The Unit Heater may be mounted by fastening the hanging brackets directly to ceiling joists or by suspending from four rods.

Strona 39 - (Internal use Only)

8GAS PIPING To avoid damage or possible personal injury, do not connect gas piping to this unit until a supply line pressure/leak test has been comple

Strona 40

9 Do not over tighten the inlet gas piping into the valve. This may cause stresses that will crack the valve!NOTICE: Use pipe joint sealant resistant

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